Rather than go through all that trouble... take off the stock slip on, dremel the two tack welds holding the screws to the flapper, take the screws out, and then pop the flap out. Quick fix, no errors, servo is still connected.
i also disconnected the cable from the flapper couple of hours ago. turned the key on, usual whirring of the flap motor, booting of the dash lights, started the bike and no errors. will ride it later during lunch break and see how it goes
I read that the flapper valve is made to lower the noise at low RPMs. Which explains why it's loud at idle, quiet at low RPMs, and loud at high RPMs when more flow is needed. It shouldn't really affect performance noticeably...
no noticeable performance change, not even fuel efficiency
as for the sound, can't really tell when i'm riding the bike. perhaps when i let someone drive the bike past me... but then again, i've never had an off-bike sound experience so i wouldn't even know the difference
bottom line: nothing changes by just removing the cable. so i think i'll just reconnect it. makes me feel better that everything in the bike functions the way it was designed to.
Rather than go through all that trouble... take off the stock slip on, dremel the two tack welds holding the screws to the flapper, take the screws out, and then pop the flap out. Quick fix, no errors, servo is still connected.
I removed the flapper plate yesterday by removing the screws and have noticed the following: (Still stock exhaust)
1 - Significantly smoother throttle response from 2500-5500 rpm. Less jerky on/off and smoother acceleration forward at light throttle inputs.
2 - Less engine braking.
3 - More sexy exhaust noise when engine braking.
I haven't really noticed an increase in loudness while cruising though. Placebo effect might play a role here but it just seemed easier to maintain speed at <5000rpm.
So just as an experiment, I disconnected the cable from the flapper valve and fired the bike up. Now, I didn't let it idle long, but I noticed that after giving the throttle a hearty blip a couple of times, the revs hung on much longer than normal. Like a gummy throttle or an older car with too stiff of a dash pot holding the butterfly open. Real disconcerting, I put the cable back on right away.
This happens when the bike is standing. Mine does it, too. It needs more time to "calm down" when you pull the throttle in neutral but only when I get highter than 4000rpm or something.
But when you drive there is absolutely no difference.