The Xenon project
I bought this:
Projector: Morimoto Mini D2S Bi-xenon
Ballasts: Morimoto 3Five Long Cord D2S
Bulbs: Morimoto D2S
Shrouds: GTI-R
Wire Harness: Morimoto MotoCycle Relay
The rebuilding of the headlamp has been going on for some time now.
A lot of thinking to get it right.
1. Put the headlamp unit in the oven (125 C for 7 min).
Then it was possible to remove the front plexiglas.
A couple of times in the oven and some bending and it came loose.
The oven will be used again when assembling.
2. Try to install the projector in the std reflector.
Had to modified the groove on the backside of the std reflector. The grooves is used to locate the H4 bulb.
Had to make them deeper (3.5 mm) or else, the nut that holds the projector would not go deep enough, which would have effected a second nut that will keep the bulb in place.
3. Checking if the plexiglas will fit in place. It will NOT. The projector is a little bit to long. 3-4 mm more space is needed.
Removing the reflektor from the housing. Trim the point where the reflector is jointed, 5 mm.
4. Used a dremel to cut off the inside tab of the H4 adapter plate so you can freely rotate the projector and make it level with the ground.
Now the projector is in place, the bulb can be installed and also the front plexiglas.
In Sweden we have to take the bike to inspection every two years.
Using Xenon is not allowed on vehicles without automatic height adjustment.
I have also made an adapter so I can use a std H1 halogen bulb.
5. Test with the unit on a table in the garage.
Photos shot with an Canon 1000D.
Time of exposureSpeed 1/15, Aperture 5. I did this setting to make the pictures look as real as possible.
H1 Halogen 55w bulb. Quit good.
Morimoto Xenon 3Five 35w bulb. Sucks. Not a good lamp or I got a bad one
Philips Xenon X-treme Vision 35 w bulb. Very good.
Next will be to attach the unit to the bike and figure out where to put the ballast and other stuff, including the two 30w LED lamps i received from China 5 days ago. They are 3000 lumen each and will give me a hell of a high beam.